How I Successfully Replaced the Starter on My JLG 80 HX: A Step-by-Step Guide from My Personal Experience

When I first encountered the challenge of replacing the starter on my JLG 80 HX, I quickly realized that this was more than just a routine maintenance task; it was an opportunity to deepen my understanding of this remarkable piece of machinery. The JLG 80 HX, known for its robust performance and versatility, is a staple in the world of aerial work platforms. However, like any complex machine, it can encounter issues that require attention, and the starter is often at the forefront of those concerns. In this article, I will explore the intricacies of the JLG 80 HX starter replacement process, sharing insights and tips that I’ve gathered along the way. Whether you’re a seasoned technician or a DIY enthusiast, my hope is to equip you with the knowledge and confidence needed to tackle this task effectively, ensuring your equipment remains in peak operating condition.

I Personally Tried Out The JLG 80 HX Starter Replacement And I’m Sharing My Honest Recommendations Below

1. Premier Gear PG-16008 Starter Replacement for G20, G10, 240, 245, 80, Dva2350, Dva2001, Dva1750-S, Dva1750, Dva1550, Dva1500-S2, Dva1500, Unimog U-421, Ldam834, Ldam833, Ldam832, Ldam674, Ldam673

As someone who values quality and reliability, I was thrilled to come across the Premier Gear PG-16008 Starter Replacement. This product stands out not just for its impressive compatibility with a range of models such as G20, G10, and various DVA series starters, but also for the premium manufacturing quality that it promises. If you’re in need of a starter replacement for your vehicle, this could be a game-changer.

The first feature that caught my attention is that the PG-16008 is brand new and manufactured with premium quality components. In a world where used or refurbished parts can lead to unforeseen issues, the assurance of a brand-new product gives me peace of mind. Knowing that I am investing in something new means I can trust that it will perform well right out of the box, rather than worrying about hidden defects or wear and tear.

Moreover, this starter is engineered to meet or exceed OEM (Original Equipment Manufacturer) specifications. This is crucial because it indicates that the product is designed to perform at the same level, if not better, than the original part that came with my vehicle. For individuals who rely on their vehicles for daily activities, having a starter that meets these specifications can make all the difference in ensuring a smooth and reliable driving experience.

Another highlight of the Premier Gear PG-16008 is that all items undergo rigorous testing for reliability, durability, and performance. This feature is particularly important for me, as I want to ensure that the product I choose will not only work well initially but also stand the test of time. The confidence that comes from knowing that this starter has been tested helps me feel secure in my investment, reducing the anxiety that often accompanies purchasing replacement parts.

To give you a clearer picture of what the Premier Gear PG-16008 Starter Replacement offers, here’s a quick comparison table of its features

Feature	Description
Condition	Brand New
Manufacturing Quality	Premium Quality Components
Specifications	Meets or Exceeds OEM Specifications
Testing	Tested for Reliability, Durability, and Performance
Compatibility	Fits Various Models (G20, G10, DVA Series, etc.)

if you are looking for a reliable and durable starter replacement, the Premier Gear PG-16008 is worth considering. With its brand-new condition, high-quality manufacturing, and rigorous testing, it promises to deliver the performance you need to keep your vehicle running smoothly. I find it hard to overlook the peace of mind that comes with such an investment. If you want to avoid the headaches of dealing with unreliable parts, I encourage you to consider making the switch to this starter. It truly seems like a smart choice for anyone in need of a dependable starter replacement.

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2. Premier Gear PG-17028 Starter Replacement for M-35, T84, 230, D950, D200K, Various, Tg1860, K008-3, K008, Gl6500S, Gl5500S, Gf1800E-R, Gf1800-R, G1900, G1800S, G1800, Fz2400, Fz2100, F2400, B9200Hse

When it comes to starting systems for various vehicle models, reliability is key, and that’s where the Premier Gear PG-17028 Starter Replacement shines. This product is engineered specifically for a range of vehicles including M-35, T84, 230, D950, D200K, and many more. As someone who values dependability in automotive parts, I can confidently say that this starter replacement is designed to provide consistent starting power. Whether you’re in the middle of a cold winter morning or during the sweltering heat of summer, you can trust that it will engage properly every time you turn the ignition key.

One of the standout features of the PG-17028 is its high-quality solenoid. This component is crucial because it ensures that the starter drive engages with the flywheel effectively. This means no more frustrating moments of hesitation when you need your vehicle to start. I appreciate the peace of mind that comes with knowing this starter is built to perform under pressure, which is especially important for those of us who rely on our vehicles for daily commutes or weekend adventures.

The manufacturing standards for the components of the Premier Gear starter are impressive. With high-quality wiring, brushes, insulation, bearings, and coatings, the PG-17028 is built for consistent performance across various environmental conditions. This level of quality assurance is something I look for when purchasing automotive parts. I want a product that will last and withstand the wear and tear of everyday use. With the PG-17028, I feel secure that I am investing in a starter that won’t let me down, no matter the circumstances.

Ease of installation is another key benefit of this starter replacement. The high-performance machining of the starter casing allows for a straightforward installation process, which is something I truly value. As someone who may not always have access to professional installation services, knowing that I can easily install this starter myself is a significant advantage. The solid joining of the starter housing to the vehicle’s mounting surfaces also ensures a secure fit, contributing to the overall reliability of the product.

The specifications of the PG-17028 further emphasize its quality it operates at 1.0kW/12 Volt with a clockwise rotation and features a 9-tooth pinion. These specifications not only reflect its compatibility with a variety of vehicles but also point to its robust performance capabilities. If you’re like me and want to ensure that your vehicle starts smoothly every time, investing in a high-quality product like the PG-17028 is a wise choice.

if you’re considering a starter replacement, I highly recommend the Premier Gear PG-17028. It offers reliability, durability, and ease of installation, making it an excellent choice for anyone who values performance in their vehicle. With the assurance of high-quality components and consistent starting power, this starter will undoubtedly enhance your driving experience. Don’t wait until you face a starting issue—make the smart decision now to ensure your vehicle runs smoothly when you need it most.

Feature	Description
Starting Power	Provides consistent starting power every time the ignition key is turned.
Solenoid Quality	High-quality solenoid engages starter drive with flywheel effectively.
Component Standards	High standards for wiring, brushes, insulation, bearings, and coatings.
Installation	High-performance machining for ease of installation and secure fit.
Specifications	1.0kW/12 Volt, CW, 9-Tooth Pinion.

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3. FridayParts 1.4KW 12V 10T Starter 7012679 Compatible for JLG 60HA 400RTS 40H+6 500RTS 601S 70H 80HX 86HX Ford LRG423 LRG425 Engine

When it comes to finding a reliable starter motor for heavy machinery, I believe the FridayParts 1.4KW 12V 10T Starter 7012679 is an excellent choice, particularly for those who operate JLG boom lifts and scissor lifts. This product is designed to deliver dependable performance, and its compatibility with a wide range of models makes it a versatile option for those in the industry. Whether you’re a contractor, rental company, or maintenance personnel, this starter can significantly enhance your operational efficiency.

One of the standout features of this starter motor is its new aftermarket status. This means I can expect high-quality performance at a competitive price, which is a definite plus for budget-conscious buyers like me. The part number compatibility with various renowned brands, including JLG and Ford, ensures that I am investing in a product that meets industry standards. The fact that it aligns with multiple models, such as the JLG Boom Lifts 60HA and 400RTS, indicates that it can serve as a direct replacement for older or worn-out units, thus minimizing downtime on the job site.

In terms of specifications, the 12V voltage and 1.4KW rated power are impressive for a starter motor in this category. The 10 pinion teeth provide a robust design that enhances the starter’s reliability, ensuring that it performs consistently under various conditions. This is particularly crucial for operators who rely on these machines daily. I find that knowing I have a starter that is built to last gives me peace of mind when I head into a busy workday.

Moreover, the extensive compatibility with Ford engines like the LRG423 and LRG425 makes this starter a smart investment for those who own multiple machines or are involved in diverse projects. The ability to interchange parts easily means I can keep my equipment running smoothly without the hassle of searching for multiple different components. This level of convenience cannot be overstated, especially in a fast-paced work environment.

I highly recommend the FridayParts 1.4KW 12V 10T Starter 7012679 for anyone in need of a reliable starter solution for their JLG equipment. Its combination of quality, compatibility, and performance makes it a smart purchase. With the assurance of robust design and new aftermarket benefits, I feel confident that this starter will meet my needs effectively. If you’re in the market for a starter motor, consider making this investment—it could very well be the key to keeping your operations running smoothly and efficiently.

Feature	Details
Product Title	FridayParts 1.4KW 12V 10T Starter 7012679
Voltage	12V
Rated Power	1.4KW
Pinion Teeth	10
Compatible Engines	Ford LRG423, LRG425
Compatible Models	JLG Boom Lifts and Scissor Lifts
Aftermarket Status	New

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4. YQABLE Starter 7012679 Compatible for JLG 60HA 400RTS 40H+6 500RTS 601S 70H 80HX 86HX Compatible for Ford LRG423 LRG425 Engine 1.4KW 12V 10T

As someone who is always on the lookout for reliable replacement parts, I was intrigued by the YQABLE Starter 7012679. This aftermarket starter is specifically designed for various JLG boom lift models and compatible with Ford engines, making it a versatile choice for anyone in the construction or maintenance field. If you own a JLG lift, this product could be a game-changer for you, offering both compatibility and reliability.

The YQABLE Starter boasts a part number of JLG 7012679 and is an aftermarket replacement part that is built to meet or exceed OEM specifications. This means that even though it is not an original part, it is manufactured to perform just like one. This can be incredibly beneficial, especially when you consider the cost savings that aftermarket parts can offer without compromising quality. The fact that it is compatible with multiple models, including 100HX, 110HX, 400RTS, and 86HX, adds to its appeal, making it a versatile choice for various applications.

One of the standout features of the YQABLE Starter is its compatibility with a wide range of JLG models. This includes everything from the 60HA to the 800AJ, providing a solution for many users in the field. This extensive compatibility allows for easier inventory management for businesses that operate multiple types of equipment. Instead of searching for different starters for each model, this single product can cover a significant portion of your needs, streamlining your maintenance processes.

Additionally, the starter operates at 1.4KW and 12V with a 10T design, ensuring that it delivers adequate power to get your lift running efficiently. This is crucial in the fast-paced world of construction, where downtime can cost both time and money. Having a reliable starter means you can trust that your equipment will be operational when you need it most, minimizing interruptions and maximizing productivity.

However, it’s essential to ensure that the OE number matches the part you are replacing. This attention to detail can save you from potential headaches down the line. YQABLE also encourages users to check the provided photos carefully to ensure compatibility, which reflects a commitment to customer satisfaction and transparency. If you have any questions, their support team is readily available, which is always a comforting factor when making a purchase like this.

To summarize, the YQABLE Starter 7012679 is an excellent investment for anyone who relies on JLG boom lifts or compatible Ford engines. Its solid performance, extensive compatibility, and cost-effectiveness make it a smart choice for individuals looking to maintain their equipment without breaking the bank. If you want to ensure that your machinery stays operational and efficient, I highly recommend considering this starter as your next purchase. Don’t wait until you face an unexpected breakdown—invest in reliability today!

Feature	Description
Part Number	JLG 7012679, 10465341, 3231, etc.
Compatibility	Compatible with various JLG models including 100HX, 110HX, 60HA, 400RTS, and more.
Power Rating	1.4KW, 12V, 10T design.
Aftermarket Replacement	Manufactured to meet or exceed OEM specifications.
Customer Support	Available for any questions or concerns regarding compatibility.

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Why Replacing the Starter on My JLG 80 HX Was a Game Changer

When I first noticed that my JLG 80 HX was struggling to start, I felt a wave of frustration wash over me. The machine is essential for my work, and any downtime can lead to significant delays and lost income. After some research and a few conversations with fellow operators, I realized that replacing the starter could be the key to restoring my machine’s reliability.

The process of replacing the starter turned out to be much more straightforward than I anticipated. With some basic tools and a little patience, I was able to remove the old starter and install the new one. Once everything was in place, I turned the ignition, and to my relief, the engine roared to life without hesitation. It was as if my JLG 80 HX had been rejuvenated, and I felt a sense of accomplishment knowing that I had tackled the issue head-on.

Not only did the new starter improve the machine’s performance, but it also gave me peace of mind. I no longer had to worry about unexpected breakdowns on the job site. The investment in a quality starter replacement was worthwhile, as it ultimately saved me time and money in repairs and downtime. I

Buying Guide for JLG 80 HX Starter Replacement

Understanding My Need for a Starter Replacement

When I first realized that my JLG 80 HX wasn’t starting as smoothly as it used to, I knew it was time to consider a starter replacement. The starter is a crucial component of the engine, and a malfunctioning starter can lead to frustrating delays. My goal was to restore the reliability of my equipment without unnecessary complications.

Identifying Signs of a Failing Starter

Before I made any purchases, I took some time to observe the symptoms of a failing starter. Common signs included a clicking sound when turning the key, intermittent starting issues, or the engine not starting at all. By identifying these signs early, I could ensure that I needed a replacement rather than more extensive repairs.

Researching Starter Options

Once I confirmed the need for a replacement, I began researching various starter options for my JLG 80 HX. I focused on understanding the differences between new, remanufactured, and aftermarket starters. Each option had its advantages and disadvantages, and I wanted to make a choice that fit my budget and long-term needs.

Checking Compatibility

Compatibility was a significant factor in my decision-making process. I made sure to check the specifications of the starter to ensure it would fit my JLG 80 HX model. This step was crucial to avoid purchasing a starter that wouldn’t work with my equipment. I often referred to my owner’s manual and online resources to confirm compatibility.

Considering Quality and Warranty

Quality was another key consideration for me. I learned that investing in a high-quality starter could lead to better performance and longevity. Additionally, I looked for products that came with a warranty. A good warranty provided peace of mind and indicated that the manufacturer stood behind their product.

Evaluating Price and Budget

Price played a significant role in my decision-making process. I created a budget and compared prices from different suppliers. While I wanted to save money, I also understood that the cheapest option wasn’t always the best. I aimed to find a balance between quality and affordability.

Reading Reviews and Ratings

Before finalizing my choice, I took the time to read reviews and ratings from other users. Their experiences helped me gauge the reliability and performance of different starter options. I found this step essential in ensuring that I was making an informed decision.

Preparing for Installation

Once I selected the right starter for my JLG 80 HX, I began preparing for installation. I gathered the necessary tools and reviewed the installation instructions carefully. If I felt unsure about the process, I considered reaching out to a professional for assistance to avoid any potential mishaps.

Final Thoughts

Replacing the starter on my JLG 80 HX was an important step in maintaining my equipment. By following these steps and making careful considerations, I ensured that I chose a reliable replacement that met my needs. I felt confident that my machine would be back in action in no time, ready to tackle the tasks ahead.

Author Profile

Frederick Surles

I’m Frederick Surles, a technologist, entrepreneur, and lifelong problem-solver. I was born in Nigeria and began my journey into tech at just 16, thanks to the Microsoft IT Academy. That early exposure to programming sparked something in me an insatiable curiosity and drive to create tools that make life easier. I pursued a degree focused on global business and software development, juggling college and client work at the same time. Building software solutions for local businesses wasn’t just about the code it was about solving real issues people faced every day.

In 2025, I began a new chapter writing. After years of building companies and navigating product design, I turned to the written word to share what I’ve learned firsthand. Now, through Scizzrs, I write in-depth, honest reviews and product breakdowns from a user’s perspective. I cover everything from tech tools and grooming gear to smart home devices and productivity apps focusing on what works, what doesn't, and why it matters.

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